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PCB Manufacturing Departments

Engineering and Cam Area

  • 4 Apollo CAM Workstations
  • 3 Genesis CAM Workstations
  • 1 Checkmate II Drill Programmer
  • 1 Micro modifier
  • 1 EIE PHOTO PLOTTER
  • 1 Kodamatic 710 Film Processor
  • 1 Cimnet Integrated
  • MFG Software System
  • FR-4 (Tg =135′, 145′, 170′ C)
  • N4000-13 (modified epoxy)
  • Rogers Duroids & & Teflons
  • Getek, BT Epoxy, Polyimides

ML Lamination Area

  • 1 Custom Black Oxide Line
  • 1 Wabash 4 Opening Vacuum Press
  • 1 Wabash 2 Opening Press
  • 2 PHI 2 Opening Presses
  • 1 Circuit Machine Model 7500 Saw
  • 1 Multiline Pinning System
  • Min Board Thickness: 0.005”
  • Max Board Thickness: 0.250”
  • Min Core Thickness: 2.5 mils
  • Min Prepreg Thickness: 2.0 mils
  • Thickness Tolerance: +/- 10%

Drill Area

  • 1 Tennsmith 48” Power Shear
  • 2 Barnaby Stackmaster
  • 1 Excellon MK-6 Drill
  • 1 Excellon MK-5 Drill
  • 2 Excellon XL-5 Drill
  • 1 Chemcut Model 547 Deburr System
  • Size: PTH +/- 3 mils, NPTH +/- 2 mils
  • Specific Tooling Holes: +/- 1 mil

Imaging Area

  • 1 Somaca Scrubber
  • 3 Dry Film Laminators
  • 2 Colight Exposure units
  • 1 ORC 5 KW Exposure Unit
  • 1 Multiline Thin Core Punch
  • 1 VCM Vertical Developer
  • Layer to Layer + – 3 mils
  • Front to Back: +/- 2 mils
  • Soldermask: +/- 2 mils
  • Hole to Pad: +/- 5 mils (I/L tangency)
  • Hole to Pad: +/- 5 mils (O/L tangency)

Plating Area

  • 1 Eidschun Shadow Line
  • 1 Custom Copper Plating Line
  • 1 Marseco Etcher
  • 1 Custom Dry Film Stripping Line
  • 1 Custom Tin Lead Stripping Line

Soldermask and Legend Area

  • 3 Precision Screening Tables
  • 1 Gyrex LPI Soldermask Sprayer
  • 1 DP-10 Soldermask
  • Screening Unit
  • 1 Soldermask Exposure Unit
  • 1 Chemcut Model 547 Scrubber
  • 3 Soldermask Curing Ovens
  • 2 VCM Vertical Developer
  • Per IPC-SM-840
  • LPI Types: Probimer 77 & Taiyo PSR4000
  • Wet Types: Dexter SR-1000 & SR-1020
  • Solder Mask Colors: green, Blue, Red, Clear, Black & White
  • Legend Colors: White, Black & Yellow

Surface Finish Area

  • 1 Hot Oil Reflow Line
  • 1 Hot Air Leveling Line
  • 1 Deep Gold Panel Planting Plating Line
  • 1 Electroless Ni / Au Immersion Line
  • 1 Immersion Tin Line
  • SMOBC (soldermask over bare copper)
  • HASL (hot air solder leveling)
  • Fused Tin/ Lead Plating
  • Electroless Nickel / Immersion Gold
  • Electrolytic Nickel / Gold
  • Immersion Tin (Omikron)
  • Carbon Ink: 20 OHMS

Fabrication Area

  • 3XL-3 Driller Pouters
  • 3 Barnaby Scoring Machines
  • 1 Acuscore CNC Scoring Machine
  • 1 Bevel master
  • 1 Marseco Final Clean Machine
  • Routing: Individual or Panelized Array
  • Scoring: Profiles & Route/ Score Combinations
  • Countersinks, Counterbores, Beveling & Edge Mining
  • Board Edge & Slots: Plated & Non-plated

Inspection And Test

  • 4 Inspection Work Stations
  • 1 Camtek 2V50P AOI
  • 2 Bausch & Lomb Stereo Microscopes
  • 1 LIXI X-ray Unit
  • 1 Beta Back Scatter Measurement Unit
  • 1 Comac Board Dryer
  • 3 Mania Flying Probe Testers
  • 1 Trace 924 Single Access Tester
  • 1 Everett Charles 9090 Dual Access Tester
  • Net List Testing per IPC-356D
  • Test Voltage: 100-250-volts
  • Continuity Resistance: 10-20 ohms
  • Isolation Resistance: 2-30 megaohms
  • Minimum SMT Pitch: 0.5 mm

Analysis Laboratory

  • 1 Complete Wet Analysis Laboratory
  • 1 Complete Micro Section Laboratory
  • 1 Perkins-Elmer AA Spectrophotometer
  • 1 Versamet
  • 2 1000X Microscope

Support Area

  • 1 Memtek Water Management System
  • 1 Simpson Sludge Filter Press
  • 1 Sulliar 50 HP Air Compressor
  • 1 Worthington 30 HP Air Compressor
  • 1 LeRoi 40 HP Air Compressor
  • 1 Ingersoll-Rand 75 HP Air Compressor
  • 1 Trane 15 Ton Air Chiller
  • 1 RSD 15 Ton Air Cooling Tower
  • 2 Spencer 15 HP Vacuum Systems

Board Types

  • Type II Single & Double Sided
  • Type III Multilayer through 24 layers Blind & Buried Vias
  • Plugged Vias (Conductive Ink)
  • Minimum Finished Via Size: ): 0.006”
  • Maximum Hole Aspect Ratio: 12:1
  • Minimum Line Width: 0.004”
  • Minimum Spacing: 0.004”
  • Edge to Edge +/- 5 mils
  • Tooling Holes to Edge +/- 4 mils